New product development and innovation is much more difficult and time consuming than most companies. Automotive rapid prototyping will significantly improve the learning speed and reduce the development of new automotive parts.
Historically, the automotive industry has used rapid prototyping an important tool for the design of automotive components. Very fast automotive design cycles require very rapid prototyping system that is capable of producing car parts quickly and economically.
The main purpose of prototype cars is to quickly learn how a new car product behaves in its natural working environment before you download a prototype to production line. Many mistakes are sometimes learned only after some new car is launched. This is the main explanation for the poor design of automotive parts, shift product, technology and function or poor finishing, and high-end production. To accelerate the learning curve before these costly mistakes are made prototype cars, we need to accelerate and facilitate the feedback loops of the test lab and market trials.
Automotive Manufacturing Technologies
Working with an assortment of rapid prototyping equipment, automotive prototyping engineers utilize the most advanced 3D printers, in their quest for perfect form, function and utility. Working in advanced manufacturing centers, the automotive engineers use the technology to verify what they are doing, and, equally important, to save tremendous amounts of time, and money.
Automotive Rapid Prototyping Compresses Development Time
The advantages of using 3D rapid prototyping model creation versus viewing a cad/cam model on a computer screen are palpable. Automotive parts engineers get together discuss the pros and cons of a rapidly produced automotive parts model and discuss the pros and cons of the design, as they pass it around, twisting and viewing the prototype, and decide if that is what they had in mind. This way, problems get solved up front, before going to the assembly line! Once determined that the automotive prototype design is a go, the model can then be sent to a die maker.
Automotive Prototyping and the Die Maker Process
The die maker cannot use model to make the die, but because they have it in their hand and can look at it and feel it, they can determine where the parting lines will be and exactly how much steel they will need to produce it. The timing of the die process is greatly compressed.
Examples of Automotive Rapid Prototype Parts
· Car Engine parts
· Engine castings and parts
· Auto Body Components
· Auto Mechanical parts
· Car Dashboards
· Car Handles and Knobs
· Car Trim parts
Fail first Paradox in Automotive Rapid Prototyping
The automotive rapid prototyping paradox is to fail earlier rather than later. By failing earlier, the design engineers surprisingly succeed in accelerating the project; this greatly reduces development cost risk. By considering all automotive prototype failures as learning experiments, the engineer has much less stress, knowing that they are practicing the old adage, that success comes from ninety-nine percent failure and introspection.
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